Here are the parts I started with.
A set of David Shaw vent surrounds (I think :)~):
And a set of waterset vent louvers. Waterset.us
I sanded the outside and the front ring of the vent to a nice brushed aluminum look. I like the sand blasted look for the inside of the vent surround.
Starting out with the bottom vent I tacked together the parts with CA glue and finished the job with some JBWeld.
A quick test fit of the bottom vent in the front bezel.
I used the same process for the top vent.
And here are a few beauty shots and then on to soldering my J.E.D.I displays.
